Mercedes Benz

Technical Service Bulletin # 130213 Date: 130301 Fuel System - Fuel Pressure Control Test Plan Error SI B13 02 13 Fuel Systems March 2013 Technical Service SUBJECT N54 Engine: Fuel Pressure Control Test Plan Error MODEL F01 F02 E82 E88 E89 E90 E92 E93 E60 E61 E71 SITUATION Two errors may be encountered when performing Test Plan B1214_DI6KDR - Fuel Pressure Control with the current version of ISTA/D: ^ On the last step when the diagnosis code is displayed, the test plan may state to replace the fuel low-pressure sensor and that a Bosch sensor will need to be installed. ^ The right side of the test plan screen will provide two incorrect pictures and statements describing the fuel low-pressure sensors. All of the statements related to the identification of the fuel low-pressure sensor are incorrect. Replace the fuel low-pressure sensor that is identified in ETK only after entering the vehicle identification number. Do not replace the metal fuel line with this pr...

Technical Service Bulletin # 110208 Date: 121101 Engine - MIL/Reduced Power/Codes 2A82/2A87 Stored In DME SI B11 02 08 2010 BMW 328i Sedan (E90) L6-3.0L (N51)   59 Engine November 2012 Technical Service This Service Information bulletin supersedes SI B11 02 08 dated June 2011. [NEW] designates changes to this revision SUBJECT Power Reduction, FC 2A82 Intake VANOS and/or FC 2A87 Exhaust VANOS Camshaft Faults are Stored in DME MODEL [NEW] E82 and E88 with N51, N52K and N54 engines produced from 1/2008 to 1/2010 [NEW] E90 and E91 with N52 engine produced from 3/2005 to 6/2006 [NEW] E90, E91, E92 and E93 with N51, N52K and N54 engines produced from 7/2006 to 1/2010 [NEW] E85 and E86 with N52 engine produced from 1/2006 to 1/2010 [NEW] E83 with N52K engine produced from 9/2006 to 1/2010 [NEW] E60 and E61 with N52, N52K and N54 engines produced from 3/2005 to 1/2010 [NEW] E70 with N52K engine produced from 10/2006 to 1/2010 [NEW] E71 with N54 engine produced from...

Technical Service Bulletin # 240111 Date: 120601 A/T - Leak From Selector Shaft Seal SI B24 01 11 Automatic Transmission June 2012 Technical Service This bulletin replaces SI B24 20 07 dated October 2007. [NEW] designates changes to this revision SUBJECT 6L45R Transmission with AWD Leaks from the Selector Shaft Seal MODEL E90, E91, E92, and X3 xDrive vehicles with N51 or N52K engines and the 6L45R transmission (GM6) produced from 6/1/2010 to 11/1/2010 SITUATION Transmission oil is leaking from the selector shaft sealing cover on the left-hand side of the transmission. This can, at first glance, appear to be a leaking transmission pan gasket. CAUSE A leaking or displaced selector shaft sealing cover located on the left side of the GM6 transmission CORRECTION Replace the sealing cover as described in ISTA REP 2414005 - Replacing sealing cap for selector shaft (GA6L45R). [NEW] Use the tool included in the kit and be careful about assembly direction. [NEW] Check and to...

Technical Service Bulletin # 610109 Date: 120601 Wipers/Washers - Windshield Washer Malfunctions SI B61 01 09 General Electrical Systems June 2012 Technical Service This Service Information bulletin supersedes SI B61 01 09 dated March 2009. SUBJECT [NEW] Windshield Washer Malfunctions MODEL All [NEW] INFORMATION The washer fluid mixture ratio is regulated by the U.S. EPA and many individual states; do not exceed the allowable washer fluid "dilution/ratio limits" that apply. Follow the usage instructions on the washer fluid container. Only use BMWs Windshield Washer Concentrate or the equivalent. [NEW] SITUATION The windshield washer jets spray a very low volume of fluid or no fluid at all. 2010 BMW 328i Sedan (E90) L6-3.0L (N51)   57 [NEW] CAUSE Situation 1 A buildup of excess manufacturing-related materials on the windshield washer pump strainer. This primarily occurs on lower mileage vehicles. Situation 2 A buildup of an organic "algae-like" ...

Technical Service Bulletin # 110109 Date: 120301 Engine - CPO Engine Inspection Information SI B11 01 09 Engine Technical Service March 2012 This Service Information bulletin supersedes SI B11 01 09 dated March 2011. [NEW] designates changes to this revision SUBJECT CPO Inspection Guidelines: Engine Inspection on Vehicles with Extended ("Overdue") Oil Service Intervals MODEL All SITUATION During the CPO inspection process, vehicles with a questionable service history may require further consideration prior to continuing with the CPO inspection. Such vehicles will fall into the category of "TSE must approve" when qualifying for the CPO Program, using the "CPO Service Guidelines - Maintenance Tables" document (copy is attached). This Service Information bulletin provides the engine inspection procedure for vehicles with an extended ("overdue") service history. 2010 BMW 328i Sedan (E90) L6-3.0L (N51)   54 In general, the high qual...

Technical Service Bulletin # 641010 Date: 110701 A/C - Howling Rough Running Noise With Compressor ON SI B64 10 10 Heating and Air Conditioning June 2011 Technical Service This Service Information bulletin supersedes SI B64 10 10 dated December 2010. [NEW] designates changes to this revision SUBJECT [NEW] Howling/Rough Running Noise when the A/C Compressor is Engaged MODEL E82, E88 (1 Series) E90, E91, E92, E93 (3 Series) [NEW] E89 (Z4) 2010 BMW 328i Sedan (E90) L6-3.0L (N51)   50 [NEW] 1 Series and 3 Series vehicles equipped with the N51 and N52 engine produced from 8/31/08 [NEW] Z4 vehicles produced from 2/28/09 SITUATION When the air conditioning system is on and the A/C compressor is activated, a howling noise may be heard between 800 and 2,400 rpm. CAUSE Vibration in the air condition suction line (low side) PROCEDURE See attachment PARTS INFORMATION [NEW] WARRANTY INFORMATION ATTACHMENTS 2010 BMW 328i Sedan (E90) L6-3.0L (N51)   51 2...

Technical Service Bulletin # 610811 Date: 110701 Electrical - Complete Electrical System Power Failure SI B61 08 11 General Electrical Systems July 2011 Technical Service SUBJECT Complete Power Failure of the Vehicle's Electrical System MODEL E82, E88 (1 Series) E89 (Z4) E90, E91, E92, E93 (3 Series) Vehicles produced from 2/28/2007 to 5/30/2011 SITUATION The vehicle electrical system fails completely and one or more of the following faults may occur: ^ The vehicle fails to start. ^ The central locking system fails to operate with the remote key. ^ The key cannot be inserted into the key slot. ^ Communication to the vehicle is not possible using ISTA (Integrated Technical Service Application). CAUSE Over time, the positive battery cable connection at the front power distribution box loses connection. PROCEDURE The situation described in this Service Information can also be attributed to a discharged battery. Before proceeding with this procedure, check that ...

Technical Service Bulletin # 170106 Date: 110401 Cooling System - Information on Coolant Refilling SI B17 01 06 Cooling System April 2011 Technical Service This Service Information bulletin supersedes SI B17 01 06 dated September 2007. 2010 BMW 328i Sedan (E90) L6-3.0L (N51)   44 [NEW] designates changes to this revision SUBJECT Refilling Coolant Systems MODEL All SITUATION BMW recommends filling the cooling system for protection against freezing down to -34°F (-37°C). This means an antifreeze ratio of 50% antifreeze and 50% water. In severely cold areas, the antifreeze can be increased to 60%, which provides freezing protection down to -62°F (-52°C). Do not exceed a 60% ratio of antifreeze. The specified antifreeze ratio is important, since an insufficient amount would impair anti-freezing and corrosion, inhibiting protection. An excessive amount would not improve freezing protection, but would instead reduce freezing protection. At all times, the antifreez...

Technical Service Bulletin # 640311 Date: 110301 A/C - No Or Insufficient Heat When Temp. Set To MAX SI B64 03 11 Heating and Air Conditioning March 2011 Technical Service SUBJECT No or Insufficient Heat when the Temperature Is Set to Maximum MODEL E90, E91, E92, E93 (3 Series) SITUATION There is no or insufficient heat when the temperature is set to maximum. After the vehicle has reached operating temperature, the temperature of the air coming out from all the vents is not hot. CAUSE This could be caused by various issues, such as: ^ Coolant insufficiently filled ^ Clogged heater core or blocked radiator and/or hoses ^ Mixing flaps/stratification flap operating incorrectly ^ Ventilation temperature sensor ^ Footwell temperature sensor faulty ^ Interior temperature sensor faulty ^ Water valve not functioning correctly 2010 BMW 328i Sedan (E90) L6-3.0L (N51)   43 ^ IHKA (Integrated Heating and Air Conditioning, automatic) sending incorrect signal PROCED...

Technical Service Bulletin # 360110 Date: 101101 Wheel/Tires - New Style Tire Valves SI B36 01 10 Wheels and Tires November 2010 Technical Service SUBJECT New Style Tire Valves MODEL All INFORMATION 2010 BMW 328i Sedan (E90) L6-3.0L (N51)   42 The tire valves for use with Tire Pressure Monitor Systems have been redesigned. The new style valves (on the right in the illustration) can be identified by the smaller/conventional type cap (1) and the tapered seat at the valve's base (3). ^ The sealing washer (indicated by the arrow) is no longer required with the new style valve. ^ The valve has been modified in the area of the rubber seal (3). ^ The only component which is interchangeable between the two valves is the valve cap (1). When replacing a tire valve, the old cap can be reused, if necessary, to ensure that all the tire valves are fitted with matching caps. ^ Always refer to the Repair Manual for proper installation instructions, including tightening torqu...

Technical Service Bulletin # 120105 Date: 101201 Ignition Sys - Iridium Spark Plug Info/Application Chart SI B12 01 05 Engine Electrical System December 2010 Technical Service This Service Information bulletin supersedes SI B12 01 05 dated April 2010. [NEW] designates changes to this revision SUBJECT High Performance Iridium Spark Plug/Spark Plug Application Chart MODEL E90, E91, E92, E93, E60, E61 with N51, N52, N52K engine 2010 BMW 328i Sedan (E90) L6-3.0L (N51)   38 SITUATION High Performance Iridium Spark Plugs, also referred to as High Power Iridium Spark Plugs, were introduced staring with the 2006 model year and later in E90 and E60 vehicles with the N52 engine. High Performance Iridium Spark Plugs incorporate an iridium center electrode (0.6 mm thick), one ground electrode, and a redesigned insulator. The new spark plug technology allows for increased service life, improved cold start performance/combustion characteristics, and a consistent operation...

Technical Service Bulletin # 652403 Date: 100801 Restraint System - Passenger Airbag Status Lamp Info. SI B 65 24 03 Audio, Navigation, Monitors, Alarms, SRS August 2010 Technical Service This Service Information bulletin supersedes SI B65 24 03 dated November 2006. [NEW] designates changes to this revision SUBJECT Passenger Airbag Status Lamp MODELS All models with a Passenger Airbag Status Lamp INFORMATION This bulletin is intended to address customer questions you may receive regarding operation of the Passenger Airbag Status Lamp, once the customer has consulted the Owner's Manual. The Passenger Airbag Status Lamp is installed to meet a National Highway Traffic Safety Administration (NHTSA) regulation and, except for in the Z4, is located in the headliner near the interior light (the E60 installation is shown in the illustration). On the Z4, the status lamp is located on the center console. 2010 BMW 328i Sedan (E90) L6-3.0L (N51)   36 The Passenger Airb...

Technical Service Bulletin # 122110 Date: 100901 Fuel System - Misfire DTC's, Crank-No Start, Power Loss SI B12 21 10 Engine Electrical Systems September 2010 Technical Service SUBJECT Service Engine Soon Lamp Illuminated: Loss of Power and Various Faults are Stored in the DME MODEL 2010 BMW 328i Sedan (E90) L6-3.0L (N51)   34 E90, E92 and E93 (3 Series) with N51 engine from start of production SITUATION The customer complains that the service engine soon lamp is illuminated. The vehicle has lost power, engine cranks but will not start and various faults are stored in the DME for engine misfire. CAUSE The vehicle has lost fuel system delivery pressure due to a loose or split fuel line inside the fuel tank. The failure is related to an unfavorable stacking of tolerances between the rubber fuel hose and the plastic regulator nipple or deterioration of the rubber hose construction material. PROCEDURE 1. Check the fuel pressure as per Repair Instruction REP 13 3...

Technical Service Bulletin # 170410 Date: 101001 Campaign - Check Coolant Hose And Replace If Necessary SI B17 04 10 Cooling Systems October 2010 Technical Service PERFORM THE PROCEDURE OUTLINED IN THIS SERVICE INFORMATION ON ALL AFFECTED VEHICLES THE NEXT TIME THEY ARE IN THE SHOP FOR MAINTENANCE OR REPAIRS OR PRIOR TO DELIVERY. SUBJECT Service Action: Check Coolant Hose and Replace if Necessary MODEL E89, E90, E92 and E93 vehicles produced from 07/23/2010 to 07/30/2010 SITUATION The vent hole of the coolant hose coupling, located on the driver's side of the radiator, may be blocked. This blockage will prevent the cooling circuit from venting properly into the expansion tank. AFFECTED VEHICLES This Service Action involves E89, E90, E92 and E93 vehicles which were produced from 07/23/2010 to 07/30/2010. In order to determine whether a specific vehicle has had this Service Action completed or is affected by this Service Action, first check the B-pillar label for c...

Technical Service Bulletin # 640910 Date: 100901 A/C - Revised Refrigerant/Compressor Oil Reuse Statement SI B 64 09 10 Heating and Air Conditioning September 2010 Technical Service SUBJECT Refrigerant and Compressor Oil Reuse 2010 BMW 328i Sedan (E90) L6-3.0L (N51)   32 MODEL All SITUATION The A/C compressor test plans state "the extracted refrigerant must not be reused". This statement is incorrect. CAUSE Incorrect statement in the A/C compressor test plan. INFORMATION The extracted refrigerant can be reused. The test plan statement should read "the extracted compressor oil must not be reused". This statement will be corrected in a future version of ISTA. WARRANTY INFORMATION For information only

Technical Service Bulletin # 360309 Date: 100301 2010 BMW 328i Sedan (E90) L6-3.0L (N51)   28 Tire Monitor System - 3rd Generation System Information SI B 36 03 09 Wheels and Tires March 2010 Technical Service SUBJECT Third Generation Tire Pressure Monitor System (RDC) MODEL E90, E91, E92, E93 (3 Series) from 9/09 production INFORMATION As of September 2009 production, a new generation Tire Pressure Monitor System has been introduced for all 3 Series models. Although the basic operation of the system is similar to the previous version, there are several key differences between the two systems. The new system consists of five components: ^ One central antennae with an integrated control module (5) mounted in the right rear wheel arch ^ Four wheel electronics (1-4) mounted at the base of each tire valve. Central antennae with integrated control module 2010 BMW 328i Sedan (E90) L6-3.0L (N51)   29 The control module and central antennae have been comb...

Technical Service Bulletin # 170110 Date: 100301 Cooling System - Proper Cooling System Service Procedure SI B 17 01 10 Cooling System March 2010 Technical Service SUBJECT Proper Evacuation and/or Filling of Cooling System after Repairs MODEL All SITUATION It can no longer be assured that all air is bled from a modern cooling system after it has been opened for repairs. This can result in poor performance of the cooling system and also erratic operation of systems utilizing cooling system temperature values. A special tool has been developed that ensures complete evacuation of all air in the system prior to filling, and also validates if the system is free of leaks prior to filling with coolant. PROCEDURE The Coolant Vacuum Charger tool P/N 81 39 2 152 470 (SI B04 34 08) must be used after completing major cooling systems repairs, or when the cooling system is drained and needs to be refilled with fresh coolant. Repair instructions for operating the vacuum charge unit a...

Technical Service Bulletin # 001309 Date: 091223 Vehicle - Product Content Changes SI B 00 13 09 Maintenance and General Hints December 2009 Technical Service SUBJECT BMW Product Content Changes MODEL E82, E88 (1 Series) E90, E91, E92, E93 (3 Series) E60, E61 (5 Series) E89 (Z4) E83 (X3) 2010 BMW 328i Sedan (E90) L6-3.0L (N51)   20 E70 (X5) E71 (X6) E72 (X6 ActiveHybrid) SITUATION Throughout the production lifecycle of a vehicle, there are numerous changes made. Similar vehicles with different productions dates may have variances in their equipment level. Sometimes these changes are perceived as missing or incorrect components. Refer to the attached list of product changes to determine what is correct by vehicle production date. WARRANTY INFORMATION Installing components which are no longer installed at the factory is not covered under warranty. Refer to SI B01 04 03 for clarification on missing or incorrect parts on new vehicles. ATTACHMENTS view P...

Technical Service Bulletin # 000702 Date: 090201 Maintenance - Condition Based Service (CBS) Overview SI B 00 07 02 Maintenance and General Hints February 2009 Technical Service This Service Information bulletin supersedes SI B00 07 02 dated November 2007. [NEW] designates changes to this revision SUBJECT Condition Based Service MODEL [NEW] All models with Condition Based Service SITUATION This information is intended to provide a general system overview of Condition Based Service (CBS), which is an advanced development of the previous Service Interval Indicator systems. CBS measures, monitors and determines the required maintenance of several service items independently of each other. This technology prompts the 2010 BMW 328i Sedan (E90) L6-3.0L (N51)   12 customer to bring the vehicle in for service whenever one of the CBS items requires maintenance or replacement. CBS strikes a compromise between too frequent maintenance intervals and too rigid service int...

Technical Service Bulletin # 111190 Date: 120301 Engine - E Series Engine Oil Capacities SI B11 11 90 Engine March 2012 Technical Service This Service Information bulletin supersedes SI B11 11 90 dated November 2011. [NEW] designates changes to this revision 2010 BMW 328i Sedan (E90) L6-3.0L (N51)   10 SUBJECT Engine Oil Capacities MODEL All E Series except E12, E21 and E23 SITUATION The attached [NEW] chart has been revised to show all engine oil capacities (with oil filter change) for current BMW engines, as well as earlier production BMW engines. This information is also included in the technical data section of TIS and the Owner's Manual. When checking the oil level after an oil change, the level should be in the upper third of the space between the MIN and MAX marks on the dipstick. If the dipstick displays an improper reading after adding the specified amount of oil, first verify that the engine has the correct dipstick installed. Refer to ETK for indi...