Brake Pad: Specifications
when you need to change the brake pads, please check.
Front Brake pad material minimum thickness ..................................................................................................... 2 mm (0.08 in)
Rear Brake pad material minimum thickness ...................................................................................................... 2 mm (0.08 in)
when you need to change the brake pads, please check.
Front Brake pad material minimum thickness ..................................................................................................... 2 mm (0.08 in)
Rear Brake pad material minimum thickness ...................................................................................................... 2 mm (0.08 in)
Front Disc Brake Pads with High Performance Brakes
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Brake Pads
This is a "Trustmark Authoring Standards (TAS) Repair Procedure"
TAS style procedures can be identified by steps that have no accompanying step text and the magenta color of the electrical connectors and fasteners such as nuts, bolts, clamps or clips.
TAS removal and installation procedures use a sequence of color illustrations to indicate the order to be followed when removing/disassembling or installing/assembling a component.
Many of the TAS procedures will have the installation information within the removal steps.
The TAS color illustrations use a variety of symbols to indicate important details of the procedures. It is important to understand these symbols in order to properly used the TAS procedures.
Refer to How to Use TAS Procedures and TAS Symbol Glossary at Vehicle | Description and Operation for additional information on these TAS procedures.
For additional information, refer to How to Use TAS Procedures See: Description and Operation/How to Use TAS
Procedures
For additional information, refer to TAS Symbol Glossary See: Description and Operation/TAS Symbols Glossary
Removal
WARNING: Brake pads must be renewed in axle sets only, otherwise braking efficiency may be impaired.
CAUTION: Brake fluid will damage paint finished surfaces. If spilled, immediately remove the fluid and clean the
area with water.
CAUTION: LH illustration shown, RH is similar.
NOTE:
The brake pad wear warning indicator sensor must be replaced each time the brake pads are serviced.
NOTE:
Removal steps in this procedure may contain installation details.
WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety
stands.
1 Raise and support the vehicle.
2 Remove the front road wheels.
For additional information, refer to Wheel and Tire See: Maintenance/Wheels and Tires/Service and Repair
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Brake Pads
This is a "Trustmark Authoring Standards (TAS) Repair Procedure"
TAS style procedures can be identified by steps that have no accompanying step text and the magenta color of the electrical connectors and fasteners such as nuts, bolts, clamps or clips.
TAS removal and installation procedures use a sequence of color illustrations to indicate the order to be followed when removing/disassembling or installing/assembling a component.
Many of the TAS procedures will have the installation information within the removal steps.
The TAS color illustrations use a variety of symbols to indicate important details of the procedures. It is important to understand these symbols in order to properly used the TAS procedures.
Refer to How to Use TAS Procedures and TAS Symbol Glossary at Vehicle | Description and Operation for additional information on these TAS procedures.
For additional information, refer to How to Use TAS Procedures See: Description and Operation/How to Use TAS
Procedures
For additional information, refer to TAS Symbol Glossary See: Description and Operation/TAS Symbols Glossary
Removal
WARNING: Brake pads must be renewed in axle sets only, otherwise braking efficiency may be impaired.
CAUTION: Brake fluid will damage paint finished surfaces. If spilled, immediately remove the fluid and clean the
area with water.
CAUTION: LH illustration shown, RH is similar.
NOTE:
The brake pad wear warning indicator sensor must be replaced each time the brake pads are serviced.
NOTE:
Removal steps in this procedure may contain installation details.
WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety
stands.
1 Raise and support the vehicle.
2 Remove the front road wheels.
For additional information, refer to Wheel and Tire See: Maintenance/Wheels and Tires/Service and Repair
LH side only.
CAUTION: Removal of the clips is a delicate procedure, damage will occur if any force is used.
Lever the antirattle spring in the center of the spring until either side is released.
WARNING: If the brake caliper piston seal is damaged a new brake caliper must be installed.
CAUTION: Do not allow the brake caliper to hang on the brake hose.
CAUTION: Do not allow the brake caliper to hang on the brake hose.
NOTE:
LH side only.
Repeat the above procedure on the opposite side.
Installation
WARNING: Do not use compressed air to clean brake components. Dust from friction materials can be harmful if
inhaled.
CAUTION: As the piston is pushed back into the caliper housing, the brake fluid level in the reservoir will rise. Do
not allow the reservoir to overflow.
NOTE:
Make sure that all the component mating faces are clean.
1 Press the piston into the caliper housing.
Secure the bottom arm of the antirattle spring under the bottom anchor bracket of the caliper.
Compress the upper spring arm into the correct position, under the upper anchor bracket, whilst retaining the
logo plate.
Using the screwdriver, tap the central locating tag into the locked position.
CAUTION: Make sure that the road wheels are in the straight ahead position.
CAUTION: Make sure that excessive force is not used. Failure to follow this instruction may result in damage to the
vehicle.
CAUTION: Make sure that the brake hose is not twisted and is correctly located.
Pull downwards at the position shown.
Repeat the above procedure on the opposite side.
2 Install the front road wheels.
For additional information, refer to Wheel and Tire See: Maintenance/Wheels and Tires/Service and Repair
3 Depress the brake pedal several times, check the fluid level in the brake fluid reservoir and topup with brake fluid if
necessary.
Compress the upper spring arm into the correct position, under the upper anchor bracket, whilst retaining the
logo plate.
Using the screwdriver, tap the central locating tag into the locked position.
CAUTION: Make sure that the road wheels are in the straight ahead position.
CAUTION: Make sure that excessive force is not used. Failure to follow this instruction may result in damage to the
vehicle.
CAUTION: Make sure that the brake hose is not twisted and is correctly located.
Pull downwards at the position shown.
Repeat the above procedure on the opposite side.
2 Install the front road wheels.
For additional information, refer to Wheel and Tire See: Maintenance/Wheels and Tires/Service and Repair
3 Depress the brake pedal several times, check the fluid level in the brake fluid reservoir and topup with brake fluid if
necessary.
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