Mercedes Benz Truck Sprinter 2500 Crew (906.733) V6-3.0L DSL Turbo (642.898) Technical Service Bulletin # LI72-10_N-048762 Date: 100201

Body - Front Hinged Door/Holder Noisey/ Broken

Door holder of front hinged door broken / door cannot

be opened or closed / door holder makes noises

Topic number LI72.10-N-048762

Version 1

Design group 72.10 Front door

Date 02-01-2010

Validity Model 906

Reason for change

Reason for block

Complaint:

The door holder of the front hinged door is broken.

The front hinged door cannot be opened or closed. The door holder makes a lot of noise.

Cause:

The door holder/ door check of the front hinged door is broken at the mounting brackets.

Remedy:

The defective door holder must be replaced with a new door holder.

The door holder can be reinforced with gusset plates to prevent repeat damage.

Proceed as follows:

^ The web dimensions of the gusset plate are approx. 17 x 17 mm (panel thickness: 1-1.5 mm). The square plate must be divided diagonally into

two triangles.

^ In the area of the weld seam, the zinc coating on the door holder must be removed.

^ In addition, the two attachment plates of the door holder must be aligned level with the attachment surface.

^ The gusset plates must be welded on with a tacked seam (see attachment). The component must be checked for welding distortion and realigned

if necessary.

^ The welds must be smoothened.

^ The welded area must be coated with zinc dust paint.

^ Check the mechanical components for ease of movement.

2010 Mercedes Benz Truck Sprinter 2500 Crew (906.733) V6-3.0L DSL Turbo (642.898)

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2010 Mercedes Benz Truck Sprinter 2500 Crew (906.733) V6-3.0L DSL Turbo (642.898)

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^ The reinforced door holder must be installed as described in WIS.