Emissions - Special Limited O2 Sensor Emissions Warranty

Emissions - Special Limited O2 Sensor Emissions Warranty

SI M12 04 09

Engine Electrical Systems

May 2011

Technical Service

This Service Information bulletin supersedes SI M12 04 09 dated August 2009.

[NEW] designates changes to this revision

SUBJECT

Special Limited Oxygen Sensor Emissions Warranty of 10 Years/100,000 Miles

MODEL

R50 Cooper with the W10 engine produced from 10/2003 to 11/2006

R53 Cooper S with the W11 engine produced from 10/2003 to 11/2006

R52 Cooper and Cooper S Convertibles with W10 and W11 engines produced 10/ 2002-2006 to 1/2006

2002-2006 Mini Cooper (R50) L4-1.6L (W10) Page 55

SITUATION

MINI has determined that on certain MY 2002-2006, MY2005, and MY2006 vehicles produced during the affected production period, variations in the

crimping process of the oxygen sensor could lead to an electrical failure inside the sensor.

We estimate that only a small percentage of vehicles will actually develop a problem. Vehicles affected may have the Service Engine Soon lamp

(MIL) on, with an oxygen sensor fault stored. When this failure is detected for the first time, a pending fault code is stored inside the DME. Upon

confirmation of the malfunction, the MIL is illuminated.

CORRECTION

In the event that either of the oxygen sensors in a MY 2002-2006, MY2005, and MY2006 Cooper, Cooper S, Cooper Convertible, or Cooper S

Convertible with the W10 and W11 engines were to fail and exhibit the symptoms listed above it should be replaced with the improved part (P/N 11

78 0 872 674).

For oxygen sensor replacement instructions, refer to REP 11 78 510, found in MINI TIS.

PARTS INFORMATION

[NEW] EMISSIONS WARRANTY INFORMATION

As a commitment to our customers and to demonstrate our confidence in our product, MINI will extend the emissions warranty of the oxygen sensor

from 4 years or 50,000 miles to 10 years or 100,000 miles, whichever comes first.

2002-2006 Mini Cooper (R50) L4-1.6L (W10) Page 56

The emissions warranty extension for this component applies to the above-listed models only, and is transferable to any subsequent purchaser.

This extended emissions warranty is applicable to vehicles registered in all 50 states and Puerto Rico.

The existing warranty coverage for all other parts is not affected.

MINI has informed all affected owners of the above-listed models of their extended oxygen sensor emissions warranty. A sample letter is shown.