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Fuel System - MINI Fuel System Cleaner Plus


Fuel System - MINI Fuel System Cleaner Plus



SI M13 05 06



Fuel Systems



January 2012



Technical Service



This Service Information bulletin supersedes SI M13 05 06 dated June 2011.



[NEW] designates changes to this revision



SUBJECT



[NEW] MINI Fuel System Cleaner Plus



MODEL



All



SITUATION



Recent field experiences have shown a significant increase in various drivability complaints due to excessive carbon deposits in engines combustion



chambers on the intake valves and fuel injectors.



The overall increase in carbon deposit accumulation is generally attributed to poor gasoline quality; namely, a low level of cleaning additives and



2002-2006 Mini Cooper (R50) L4-1.6L (W10) Page 16



fuel contamination.



TECHNICAL BACKGROUND



Combustion chamber deposit formation is a by-product of the gasoline burning process. Fuel injector and intake valve deposits may become less



troublesome with the recently introduced Top Tier Detergent Gasoline deposit control standards, which are exceeding the detergent requirements



imposed by the EPA in 1995.



However, vehicles that do not exclusively use a Top Tier Detergent Gasoline or are regularly driven under severe conditions such as stop-and-go



traffic, high ambient temperatures and high altitude, can experience performance problems caused by intake system and combustion chamber



deposits.



The most common customer complaints may include:



FUEL INJECTORS



Deposits at the injector's tip can impact fuel flow, upsetting the air/fuel mixture ratio.



Symptoms:



^ Hesitation or stumble during acceleration or even loss of power



^ Poor fuel efficiency



^ Increased emissions of HC and CO



^ "Service Engine Soon" lamp illumination due to intermittent misfire faults or lean mixture adaptation values.



INTAKE VALVES:



Deposits at the valves and on the intake manifold ports can absorb fuel during the warm-up phase, leaning out the air/fuel mixture ratio. Carbon



buildup may disturb mixture flow at low throttle conditions/idle speeds.



Symptoms:



^ Poor drivability



^ Loss of power



^ Unstable/rough idle



^ Increased emissions of HC, CO and NOx



^ "Service Engine Soon" lamp illumination due to intermittent misfire faults.



COMBUSTION CHAMBER:



Combustion Chamber Deposit Interference, or CCDI, occurs when there is contact between carbon deposits on the piston crown and cylinder head.



The noise can be confused or misdiagnosed as ping, knock or other noises that could indicate a mechanical failure. CCDI occurs first as a cold start



noise that can fade as the engine warms to operating temperature. The noise will reoccur at the next cold start. As deposits build, there is an increase



in compression temperature that may cause pre-ignition detonations.



Symptoms:



^ Knocking



^ Pinging



^ Run-on



^ Poor acceleration



^ Octane requirement increase



^ Increased emissions of NOx



^ Engine idle speed surges.



Depending on the manufacturer, fuels may contain various additives such as oxidation and corrosion inhibitors, metal deactivators, emulsifiers,



anti-icing agents and dyes. They are also required to include some form of an intake system deposit control package. Unfortunately, not all fuels are



2002-2006 Mini Cooper (R50) L4-1.6L (W10) Page 17



created equal, and some additive packages are not effective enough to maintain integrity of the intake systems in high performance engines or



engines operating under severe environmental conditions. Even worse, the intake system deposit control additives in some fuels may actually



contribute to the combustion chamber deposit accumulation and to the problems associated with those deposits: knock, run-on and increased



emissions of oxides of nitrogen.



RECOMMENDATION



MINI recommends using TOP TIER Detergent Gasoline with a minimum octane rating of AKI 91 and with alcohol content of less then 10% by



volume (or any other oxygenates with up to 2.8% of oxygen by weight). Only the exclusive use of TOP TIER Detergent Gasoline provides the full



benefit of reducing deposit formation. For more information related to TOP TIER Gasoline, refer to SI M13 02 06.



[NEW] If TOP TIER Detergent Gasoline is unavailable, we recommend that MINI Fuel System Cleaner Plus (P/N 82 14 2 186 158) be added to the



gas tank. For optimum cleaning and deposit control, add a 12 fl. oz. bottle every 3,000 miles when refueling.



[NEW] Regular use of MINI Fuel System Cleaner Plus can help address the carbon deposit-related symptoms listed above. By removing these



deposits, an engine may experience restored power, performance and fuel efficiency; smoother idle running; lower emissions; and reduced octane



requirement.



[NEW] MINI Fuel System Cleaner Plus uses polyether amine TECHRON(R)-based technology developed and patented by Chevron. MINI Fuel



System Cleaner Plus has proven to clean up deposits in fuel injectors, ports and intake valves and reduce the harmful effects of combustion chamber



deposits. It helps restore performance lost due to deposit buildup.



Chevron and MINI have run extensive "no harm" tests with polyether amine technology. When used as directed, it will not harm catalytic converters,



oxygen sensors, any other mechanical components of the engine or the fuel delivery system.



The effectiveness of the additive depends on its presence in the gasoline in large concentrations for short periods of time. To keep your fuel intake



system clean, we recommend usage at every 3,000 miles.



[NEW] Additionally, the vehicle's fuel sending units, equipped with silver-plated resistor card/contacts, are especially vulnerable to attacks by



elemental sulfur and/or hydrogen sulfide found in fuels. Adding MINI Fuel System Cleaner Plus immediately upon noticing erratic fuel gauge



behavior may, in many cases, restore proper performance due to the additive's ability to remove the harmful sulfur compounds from the sending



unit's contact surface. Additionally, MINI Fuel System Cleaner Plus can help protect the fuel gauge from future malfunctioning by coating all metal



surfaces of the fuel system.



[NEW] Note:



MINI Fuel System Cleaner Plus is the only MINI approved in-tank additive. Using non-approved fluids or tools can lead to premature component



failure and will not be covered under Warranty.



2002-2006 Mini Cooper (R50) L4-1.6L (W10) Page 18

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