Thursday, September 4, 2025

P1541 Fuel pump relay output stage

P1541 Fuel pump relay output stage
The error code P1541 stands for 
Fuel Pump Relay Output Stage - Open Circuit. This means the powertrain control module (PCM), or engine control unit (ECU), has detected a problem with the electrical circuit that controls the fuel pump relay. 
Common symptoms
  • Engine stalling: The engine may shut down while driving because the fuel pump stops receiving power.
  • Engine cranks but does not start: If the fuel pump relay fails, the fuel pump will not prime when you turn the ignition key, preventing the engine from starting.
  • Intermittent starting issues: The problem may come and go, causing the vehicle to start sometimes and not others.
  • Check Engine Light illumination: This code will be stored in the ECU and illuminate the check engine light.
  • Poor fuel efficiency: An intermittently failing relay can cause the fuel pump to run erratically, affecting fuel delivery and consumption. 
Common causes
  • Faulty fuel pump relay: The relay itself is the most common cause. It can fail internally and prevent the circuit from completing, leading to an "open circuit" fault.
  • Corroded or loose connections: Corrosion on the relay's prongs or loose connections in the relay socket can cause the circuit to break.
  • Wiring harness issue: An open circuit could also be caused by a damaged or broken wire in the harness that runs from the ECU to the fuel pump relay.
  • Failed ECU: While less common, a faulty ECU could fail to send the proper signal to activate the fuel pump relay.
  • Incorrect relay installed: In some cases, a replacement relay with different specifications than the factory part can trigger the code. 
Diagnostic steps
  1. Check the fuel pump fuse: Visually inspect the fuel pump fuse to ensure it is not blown.
  2. Inspect the fuel pump relay: Locate the fuel pump relay, often found in a fuse box under the hood or dashboard. Inspect the relay and its socket for any signs of damage, burnt pins, or corrosion.
  3. Test the relay: A simple test is to swap the fuel pump relay with an identical relay from a non-critical system, like the horn or A/C. If the problem goes away, you have a bad relay.
  4. Test the circuit: Use a digital multimeter to test for proper voltage and continuity at the relay socket. This helps confirm if the wiring and ECU are delivering the correct signal.
  5. Listen for the pump: When you turn the ignition key to the "on" position, listen for the fuel pump to prime for a couple of seconds. A failed relay will prevent this from happening. 
Vehicle-specific information
The P1541 code can mean different things depending on the vehicle manufacturer.
  • Volkswagen: A common fault on Volkswagen models like the Golf, Jetta, and Beetle. It often relates directly to the fuel pump relay (J17) and its circuit.
  • Mitsubishi: On some models, like the 2007 Outlander, P1541 may relate to the torque converter clutch (TCC) solenoid or the clutch pedal switch, not the fuel pump.
  • Alfa Romeo: For some diesel models, like the 2017 Giulietta, this code can indicate a fault with the variable displacement oil pump. 
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