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Mercedes Benz C 43 AMG Technical Service Bulletin # P-58-20-111 Date: 000401

Mercedes Benz C 43 AMG Technical Service Bulletin # P-58-20-111 Date: 000401



Special Tools - Storage, Mounting, and Management



Date: April 2000



Order No.: S-SI-58.20/111



Supersedes:



Group: 58



SUBJECT:



A. STORAGE AND MOUNTING SYSTEMS FOR MB SPECIAL TOOLS



B. MANAGEMENT SYSTEMS FOR MB SPECIAL TOOLS



MBUSA has approved the tool storage, mounting and management system for MB Special Tools developed by the Kuss Corporation.



This system is modular and allows the MB Retailer the flexibility to store/mount the required A & B Special Tools in a variety of configurations.



Additionally, a tool management system is presented, that allows visually inventory control and tool location monitoring.



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Parts Information



Parts Information



Description



Additional Components Available for Expansion or as Options and Replacement are listed.



A. Storage and Mounting Systems For MB Special Tools



The heart of this tool storage and mounting system is the metal tool board which can be wall mounted, mounted to free-standing stationary steel



racks and be mobile when mounted on wheeled steel racks.



Metal Tool Board



The patented tool board is a 2.0 mm (0.05") thick steel panel measuring 1000 mm X 1050 mm (39.4 X 41.3 inches) in size. The panels are punched



with a repetitive key-hole pattern which serves as attachment points for a variety of tool holding elements. Each panel is epoxy-coated (MB grey)



(Figure 1).



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Figure 1



Metal Tool Board shown



Note:



Size of Metal Tool Board is shown in centimeters, thus:



100cm 1000 mm



105cm = 1050 mm



Board Mounting clips



Two types of mounting clips are available depending on the final mounting configuration selected: wall mounting or rack mounting.



Tool Holders



A variety of sixteen special tool holders (e.g. hooks, clamps, baskets) are available to accommodate the attachment of all varieties of MB Special



Tools.



Special self-locking nuts are provided to allow fastening of all available tool holders from the face of the tool board (requiring no access from the



backside). This fastening method assures no damage to the coated surface of the board.



Metal Racks



Different metal frames are available which can be assembled to configure a wide variety of rack shapes and tool storage possibilities.



Configuration Possibilities



There are 7 different tool storage configurations offered, using the different metal frame elements.



1. Wall mount (without frame).



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Figure 2



Effective version to be used only on load bearing walls. Figure 2, Complete set = 451171



Figure 3



2. Wall Mount (frame-on-wall with supports). For non-load bearing walls (Figure 3).



Frame only = 501102



Complete = 501152



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Figure 4



3. Square Cabinet (Tower with Door, interior space utilized). Uses a space frame with 8 externally and 2 internally mounted tool boards. Note



that interior boards are for electrical test cable storage. Additionally, 2 shelves are delivered and are used as a top cover and interior floor



(Figure 4). Security door locking hardware is offered optionally.



Frame only 501107



Complete 501157



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Figure 5



4. Square tower (no door, interior space not utilized). Uses space frame with 8 externally mounted too boards (Figure 5).



Frame only 501108



Complete 501158



Note:



Can be expanded to configuration 501157 (Figure 4) with optional hardware package set.



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Figure 6



5. Triangle Tower (no Door, Interior space not utilized). Uses space frame with 6 externally mounted tool boards (Figure 6).



Frame only 501109



Complete 501159



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Figure 7



6. A-frame, Short space frame on 360 degree swivel casters supporting 2 tool boards and 1 shelf (Figure 7).



Frame only = 501110



Complete = 501160



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Figure 8



7. A-Frame, Tall space frame on 360 degree swivel casters supporting 2 tool boards and 2 shelves (Figure 8).



Frame only = 501111



Complete = 501161



B. Management System For MB Special Tools



The heart of this MBUSA Tool Management System is an adhesive backed, plastic overlay (foil) that shows the tool silhouette. This provides for the



location and/or identification of the tools, thereby providing the workshop a visual tool inventory system.



The majority of hard-tools are shown on a scale of 1:1, while test cables are on a scale of 1:2.



A legend is provided listing all currently applicable A & B tools and their precise location within this tool board system. Additionally, the legend



also identifies the specific tool holder needed to mount/hold tools where applicable.



Updates to the overlays and the legend for new model year tools will be made available for ordering shortly after the tool release to retailers is



complete. This will assure the workshop can always remain current with the MB USA Special Tool inventory of A & B tools.



General Notes:



Generally, all tool boards are easily transferable from frame-to-frame and configuration-to-configuration. This is possible due to the special



mounting clips that are fastened to the backside of the tool board, and hook into slots of the space frame.



Ordering Information:



Complete Storage and Mounting systems and the Management System can be ordered via the MBUSA Standard Service Equipment Program via the

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