Major recalls in late 2024 through early 2026 have targeted critical safety systems across the Tesla lineup. While many issues were resolved via Over-the-Air (OTA) software updates, several required physical hardware replacements at service centers.
Here is the list of 5 labels for Tesla Mass Recalls (2025–2026):
EPAS Steering Circuit Overstress,
Cause: A massive 2025 recall affecting over 376,000 Model 3 and Model Y units (2023–2025). A software bug caused the Electronic Power-Assisted Steering (EPAS) circuit board to overstress, leading to a total loss of steering assist, particularly when moving from a stop.
Solution: Tesla released an OTA software update (version 2023.38.4 or later) to manage voltage levels and prevent board damage. If the hardware was already compromised, the steering rack required physical replacement.
Crash-Induced Door Unlatching,
Cause: A significant 2021–2024 recall for Model S and Model X identified that the electronic door latches could "disengage" during a side-impact crash, failing to meet federal safety standards (FMVSS No. 214) and potentially allowing doors to fly open.
Solution: A software fix (2023.44.30) reconfigured the "lockout functionality" to ensure latches remain physically engaged during high-G impact events.
High-Voltage Battery Contactor Failure,
Cause: Affecting ~13,000 2025 Model 3 and 2026 Model Y units, faulty "InTiCa" solenoids within the battery pack can abruptly open while driving, causing an immediate and total loss of propulsion.
Solution: This is a physical recall. Owners must schedule a service appointment for Tesla to replace the faulty contactors with certified parts that do not contain the defective solenoid.
Emergency Manual Release Accessibility,
Cause: A 2025–2026 NHTSA investigation into the Model 3 and Model Y found that manual door releases (for use during power failure) were "hidden" and unlabeled, leading to incidents where occupants were trapped during fires or crashes.
Solution: While a formal mass-recall for a redesign is pending, Tesla has begun a "Safety Awareness" campaign, and newer 2026 builds feature updated, more visible mechanical release levers in the rear.
Low-Voltage (LV) Door Lockout,
Cause: A late 2025 probe into 174,000 Model Y vehicles found that the electronic door handles can become inoperative without warning if the 16V/12V accessory battery fails, leaving parents unable to open doors from the outside to reach children.
Solution: Tesla has updated the software to provide much earlier and more aggressive "LV Battery Low" warnings on the screen and mobile app, ensuring the battery is replaced before it can cause a lockout.
Labels List Only
EPAS Steering Circuit Overstress,
Crash-Induced Door Unlatching,
High-Voltage Battery Contactor Failure,
Emergency Manual Release Accessibility,
Low-Voltage (LV) Door Lockout,
Would you like me to check if your specific VIN is flagged for the 2025 Steering or Battery Contactor recalls?
