Body - Front Hinged Door/Holder Noisey/ Broken
Door holder of front hinged door broken / door cannot
be opened or closed / door holder makes noises
Topic number LI72.10-N-048762
Version 1
Design group 72.10 Front door
Date 02-01-2010
Validity Model 906
Reason for change
Reason for block
Complaint:
The door holder of the front hinged door is broken.
The front hinged door cannot be opened or closed. The door holder makes a lot of noise.
Cause:
The door holder/ door check of the front hinged door is broken at the mounting brackets.
Remedy:
The defective door holder must be replaced with a new door holder.
The door holder can be reinforced with gusset plates to prevent repeat damage.
Proceed as follows:
^ The web dimensions of the gusset plate are approx. 17 x 17 mm (panel thickness: 1-1.5 mm). The square plate must be divided diagonally into
two triangles.
^ In the area of the weld seam, the zinc coating on the door holder must be removed.
^ In addition, the two attachment plates of the door holder must be aligned level with the attachment surface.
^ The gusset plates must be welded on with a tacked seam (see attachment). The component must be checked for welding distortion and realigned
if necessary.
^ The welds must be smoothened.
^ The welded area must be coated with zinc dust paint.
^ Check the mechanical components for ease of movement.
2010 Mercedes Benz Truck Sprinter 3500 Cab (906.153) V6-3.0L DSL Turbo (642.898)
Page 58
2010 Mercedes Benz Truck Sprinter 3500 Cab (906.153) V6-3.0L DSL Turbo (642.898)
Page 59
2010 Mercedes Benz Truck Sprinter 3500 Cab (906.153) V6-3.0L DSL Turbo (642.898)
Page 60
^ The reinforced door holder must be installed as described in WIS.
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